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REJECTION CRITERIA OF CAST PARTS

https://doi.org/10.1234/XXXX-XXXX-2015-5-238-249

Abstract

The author examines the causes and patterns of situation with the growing number of fractures of bogie's side frame. The author proposes measures to improve reliability of cast parts in order to prevent possible defects and improve traffic safety. The article concerns factor analysis of reasons influencing fractures of bogie's side frames, development of rejection criteria by means of non-destructive testing of cast parts to detect internal defects in them, as well as use of radiation monitoring method in the course of diagnosing.

About the Author

V. V. Malovichko
Moscow State University of Railway Engineering (MIIT), Moscow, Russia.
Russian Federation


References

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Review

For citations:


Malovichko V.V. REJECTION CRITERIA OF CAST PARTS. World of Transport and Transportation. 2015;13(5):238-249. https://doi.org/10.1234/XXXX-XXXX-2015-5-238-249

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ISSN 1992-3252 (Print)